XYBEX® System 600
The XYBEX®
System 600 is a feature-packed, modular and yet low-cost coolant
recycling system. For tramp oil removal, it features an efficient,
easy-to-clean coalescer or optional high-speed centrifuge.
Application:
For plants operating with one coolant and total coolant sump capacity not exceeding 2500 US gallons (9,300 liters).
Features:
Small foot print120 gallon (455 liter) dirty coolant tank 160 gallon (600 liter) clean coolant tank2 gpm (7.5 lpm) Master Coalescer for tramp oil removalUNIMIX™ positive displacement proportioning pump for coolant makeup and concentration controlAutomatic operation
Fluid Recycling Systems
All XYBEX®
Coolant Recycling Systems represent the state-of-the-art in coolant
recycling and benefit directly from Master Chemical Corporation's more
than twenty years experience in coolant recycling -- more experience
and more systems in operation than all the others combined. After all,
Master Chemical invented coolant recycling.
Portable XYBEX®
systems are available in single and double compartment configurations.
In the single-compartment system, the Yellow Bellied Sump Sucker pumps
dirty coolant, chips, and fines from the machine tool sump and through
a filter removing the solids. With the solids removed, the fluid is
returned to the sump and the machine tool resumes production. Then,
filtered fluid can be centrifuged to remove tramp oils in a side stream
operation while the machine tool is operating.
With the new, double compartment portable XYBEX®
system, machine sumps are emptied and vacuumed into one side of the
system. Clean replacement fluid, available from the clean product
storage compartment of the system, is used to refill the machine
immediately and return it to production. As soon as the machine tool is
back on-line, the centrifuge can be started, transferring the retained
fluid from the dirty product side to the clean side. As the fluid
passes through the centrifuge; solids, tramp oils, and other extraneous
oils are removed from the metalworking fluid, leaving only clean,
oil-free, recycled coolant on the clean side of the machine. The
portable XYBEX® system then can be wheeled to the next machine tool for tank side fluid recycling.
Features:
Standard Yellow Belly Sump Sucker operation High level sensor to stop Sump Sucker when full OTC-2/E high-speed centrifuge with an electric feed pump to pull
fluid from the machine tool to be processed, or from the unit itself Floating skimming device and hoses for operating off a machine tool sump Easy push style wheels and casters for ease of use and stability 5 gallon tramp oil collection tank with high level sensor to shut centrifuge off when full Tool area
Options:
A dual compartment 100/100 size unit is available Three-phase electric operation Tow package Larger tanks Larger centrifuge
Specifications:
100-gallon single compartment style, 32" wide x 75" long x 66" high120-volt single phase operation
XYBEX® Custom Systems
XYBEX®Custom
Systems, a spin-off of the 1000 system, is a complete, full capacity
single product coolant recycling system. The system usually shares the
same operation and layout as the 1000. However, tank capacities and the
centrifuge are altered to meet customer's needs.
Application:
For plants operating with one coolant, the Custom Systems capacities
can be enlarged to meet sump capacities of the larger metalworking
plants.
Features:
Custom sized dirty tankCustom sized clean tankUNIMIX™ automatic coolant proportioning pump for coolant makeup and concentration controlHigh-speed disc-bowl, liquid-from-liquid centrifuge to clean
coolant to less than 0.5% emulsified tramp oil and 2-5 microns of
particulate matterSCROUNGER®oil belt skimmer for removal of free floating, nonemulsified tramp oilAutomatic operation
XYBEX® System 600
The XYBEX®
System 600 is a feature-packed, modular and yet low-cost coolant
recycling system. For tramp oil removal, it features an efficient,
easy-to-clean coalescer or optional high-speed centrifuge.
Application:
For plants operating with one coolant and total coolant sump capacity not exceeding 2500 US gallons (9,300 liters).
Features:
Small foot print120 gallon (455 liter) dirty coolant tank 160 gallon (600 liter) clean coolant tank2 gpm (7.5 lpm) Master Coalescer for tramp oil removalUNIMIX™ positive displacement proportioning pump for coolant makeup and concentration controlAutomatic operation
XYBEX® System 750
The XYBEX®
System 750 is a full-featured recycling system, which includes a
high-speed centrifuge to allow complete recycling of any stable
metalworking coolant.
Application:
For plants operating with one coolant and total coolant sump capacities
not exceeding 2500 U.S. gallons (9,300 liters).
Features:
Small foot print - features over/under tank design120 gallon (455 liter) dirty tank160 gallon (600 liter) clean tank High-speed, disc-bowl, liquid-from-liquid centrifuge to clean
coolant to less the 0.5% emulsified tramp oil and 2-5 microns of
particulate matterUNIMIX™ positive displacement coolant proportioning pump for coolant make up and concentration controlSCROUNGER® oil belt skimmer
Automatic operation
XYBEX® System 1000
Master
Chemical's XYBEX® System 1000 is a complete, full capability single product
coolant recycling system for the medium-sized metalworking plant operation
with machine tools fitted with their own coolant sumps.
Application:
For plants operating with one coolant and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).
Features:
Small foot print - features over/under tank design300 gallon (1140 liters) dirty coolant tank450 gallon (1700 liters) clean coolant tankUNIMIX™automatic coolant proportioning pump for coolant makeup and concentration controlHigh-speed, disc-bowl, liquid-from-liquid centrifuge to clean
coolant to less than 0.5% emulsified tramp oil and 2-5 microns of
particulate matterSCROUNGER®oil belt skimmer for removal of free floating, nonemulsified tramp oilAutomatic operation
XYBEX® System 1200
XYBEX®
System 1200 is a "dual product" recycling system for plants which must
operate using two different coolants, such as one for cutting and one
for grinding.
Application:
For plants operating with two different coolants and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).
Features:
Two 200 (760 liter) gallon dirty coolant holding tanksTwo 350 (1325 liter) gallon clean coolant holding tanksTwo UNIMIX™
auto proportioning pumps for coolant make up and concentration controlTwo SCROUNGER®oil belt skimmers for removal of free floating, nonemulsified tramp oilHigh-speed, disc-bowl, liquid-from-liquid centrifuge to clean
coolant to less than 0.5% emulsified tramp oil and 2-5 microns of
particulate matterManual or automatic product switching controlsAutomatic operation
XYBEX® System 2001
Master Chemical's XYBEX®
System 2001 is a complete, full capability single product coolant
recycling system for the medium-to-large-sized metalworking plant
operating with machine tools fitted with their own coolant sumps.
Application:
The XYBEX®
System 2001 will provide makeup coolant and will recycle a sufficient
quantity of fluid daily to support a total of up to 15,000 U.S. gallons
(56,700 liters) of coolant or more in the machines.
Features:
300 gallon (1140 liters) dirty coolant holding tank450 gallon (1700 liters) clean coolant holding tankUNIMIX™ automatic coolant proportioning pumpHigh-speed, disc-bowl, liquid-from-liquid centrifuge to clean
coolant to less than 0.5% emulsified tramp oil and 2-5 microns of
particulate matterPre-filter for solids removal prior to centrifugationSelf-priming pump for dirty coolant feed to the prefilter and centrifugeAutomatic operation
The Yellow Bellied Sump Sucker
Yellow Bellied Sump Sucker™
The Yellow Bellied Sump Sucker™ will clean virtually any machine tool sump quickly
and thoroughly. During the process of cleaning the machine, the sump cleaner
also:
Removes the coolant,
sludge and chips from the sump
Filters the sludge
and chips from the coolant
Returns the filtered
coolant to the sump, or transports the
coolant to waste treatment for disposal or to a Master Chemical XYBEX®
Recycling System
The Yellow Bellied Sump Sucker is fast! In a typical example, a cylindrical
grinder sump with 120 U.S. gallons (454 liters) of coolant and 700 pounds
(318 kilograms) of sludge was completely cleaned, the coolant filtered,
and returned to the sump in ten minutes.
Features:
Capacities from 65 U.S. gallons (246 liters) to 1,000 U.S. gallons (3780 liters)Single or twin compartment configurationPush around, tow around, or truck mounted units available3.5 ft3 (.095m3) or 5.3 ft3 (.14m3) holding capacity sludge basketAir, 110V single phase, 3-phase electric, or LP gas power sourcesComplete with hoses and cleaning tools
XYBEX® System 2001
Master Chemical's XYBEX®
System 2001 is a complete, full capability single product coolant
recycling system for the medium-to-large-sized metalworking plant
operating with machine tools fitted with their own coolant sumps.
Application:
The XYBEX®
System 2001 will provide makeup coolant and will recycle a sufficient
quantity of fluid daily to support a total of up to 15,000 U.S. gallons
(56,700 liters) of coolant or more in the machines.
Features:
300 gallon (1140 liters) dirty coolant holding tank450 gallon (1700 liters) clean coolant holding tankUNIMIX™ automatic coolant proportioning pumpHigh-speed, disc-bowl, liquid-from-liquid centrifuge to clean
coolant to less than 0.5% emulsified tramp oil and 2-5 microns of
particulate matterPre-filter for solids removal prior to centrifugationSelf-priming pump for dirty coolant feed to the prefilter and centrifugeAutomatic operation
Hydroflow Filtration Systems
Innovation Founded on Experience
The business was formed in 1986 by a group of filtration professionals
with extensive experience in the application, design and manufacturing of
industrial filtration equipment. Our years of application experience combined
with our comprehensive product line enable us to offer practical solutions to
our customers in the metalworking industry.
Starting with the successful introduction of our parented Star Filter® Technology in 1992 and now with the
introduction of our 2XF Dual Element Permanent Media Vacuum Filter in 2006,
for which we have applied for patent protection. Hydroflow continues to lead
the industry with technology and innovation.
The new 2XF FILTER® is a versatile, adaptable, economical
vacuum element filtration system. With its simple but rugged construction,
automatic operation, easy removal dual element, the 2XF® offers the best in filtration
efficiency and serviceability.
In 2005, the business was purchased by The Andersons, Inc. of Maumee,
Ohio (NASDAQ). Hydroflow’s relationship
with The Andersons dates back to 1992, and coincided with our introduction of
the Patented Star Filter®
Systems. Anticipating an increasing demand for large Star Filter® Systems, Hydroflow began a search for
a skilled and well established fabricator to help us meet that growing
demand. This search led us to The Andersons, Inc. Since 1992 The Fabrication
Division has produced dozens of Vacuum and Star Filter® systems. We welcome prospective and
existing customers to visit our manufacturing facilities in Maumee,
Ohio at any time to discuss specific
applications, make construction progress inspections, or witness filter
run-off testing.
Solutions for All Filtration
Problems
Products
and Services
We are a leader in providing filtration products and services in the
metalworking industry and offer the best solutions for long term effective
and economical filtration. Our filtration expertise, experience, and
dedication are second to none.
In addition to a complete line of standard filters, we can meet the
demands of high-capacity, turn key projects. We have the knowledge,
experience, and financial capacities to handle multi-million dollar,
sophisticated installations. Application engineers are available to conduct on site inspections to
determine the specifications for custom-designed filter systems to best
meet the customer’s needs.
Filtration Test Facility Specific filtration requirements can be evaluated through the use of
state-of-the-art test equipment to determine parameters such as filter
type, flux rate, and size.
Special Manufacturing Services
We can easily accommodate special manufacturing requirements, including
corporate specifications, special electrical codes, custom paint colors,
and quick deliveries.
Installation and Run-Off Our engineers are available to perform installation and run-off services
as well as train your personnel to get the highest performance and
reliability from your filter system.
Filter Media and Spare Parts
Inventory We carry a complete inventory of spare parts and maintenance items ready
to ship overnight.
In stock at all times are hundreds of rolls of Hydroflow’s exclusive
Pureflow rolled media ready for use in Hydroflow or competitive filters.
Experts are available to answer any questions you may have regarding
selection and pricing.
Engineering and Consulting
Services
We take pride in our ability to provide complete filtration systems.
Increasingly, customers want a single source for entire projects. We are
capable of meeting these needs.
Our engineers are experienced in the design and manufacture of
underground velocity flume systems as well as the design of overhead piping
systems for both dirty and clean coolant. We also can supply and integrate
with the filter, such accessories as chillers, tramp oil removal equipment
and chip processing systems. With our complete line of filtration systems
and products and the experience to apply them, we can select the optimum
type of equipment to suit your unique requirements.
Markets
Hydroflow Filters are in service at hundreds of companies throughout the
world. The following are some of our clients in primary markets.
Aerospace: Boeing, General Electric Turbine, Pratt
& Whitney Aircraft, Sikorsky Aircraft, Solar Turbine, Howmet, Allied
Signal
Automotive: Ford, Chrysler, General Motors, TRW, Robert
Bosch, Eaton, GKN Automotive, Carpenter, Freightliner, Getrag
